Brake systems are of critical importance for vehicle safety. Brake discs and brake drums, which are important components of these systems, can wear out over time and encounter various issues.

In this article, we will examine the reasons for the premature cracking of brake discs and also discuss the factors that affect the lifespan of brake discs and drums.

Underlying Causes of Brake Disc Cracking

The brake system is one of the most crucial safety components in the design and manufacture of a vehicle. This system is designed to slow down or stop the movement of a vehicle. The safety of the driver, passengers, and pedestrians on the road is directly related to the functionality of the brake system.

The fundamental principle of the brake system is to convert the kinetic energy gained by the vehicle's acceleration into thermal energy to provide controlled braking.

Disc brakes are one of the most commonly used technologies in the automotive industry. When the brake pedal is pressed, hydraulic fluid pushes the piston, which then contacts the rotating disc brake pad. This friction slows down the vehicle and eventually brings it to a stop.

Premature cracking of brake discs is a serious issue that jeopardizes the safety of drivers. This cracking typically occurs due to a combination of various factors, including:

• High Temperature and Overheating: When brake discs overheat, the material can fatigue and lead to cracking.
• Continuous Wear and Tear: While brake discs naturally wear down during normal use, they can become excessively worn and more prone to cracking if regular maintenance is not performed.
• Material Quality and Manufacturing Defects: Low-quality materials or manufacturing defects can contribute to the premature cracking of brake discs.
• User-Related Factors: Factors such as frequency of brake usage, aggressive braking, prolonged brake application, driving downhill, and sudden braking directly affect the durability of discs.

It is crucial not to overlook these factors and ensure regular maintenance to extend the lifespan of brake discs and ensure a safe driving experience.

Maintenance Tips to Extend the Lifespan of Brake Discs

Regular maintenance and proper usage habits can prolong the lifespan of brake discs. Some measures that can be taken to extend the lifespan of brake discs include:

• Regular Brake System Checks: Regular inspections of the brake system are one of the most important steps in extending the lifespan of brake discs. The wear levels of brake discs, thickness of brake pads, and levels of brake fluid should be checked periodically. These inspections help identify early wear or potential issues.
• Regular Brake Pad Replacement: Another important step in extending the lifespan of brake discs is to regularly replace brake pads. Worn or damaged brake pads can cause excessive wear or damage to discs. Brake pads should be replaced at manufacturer-recommended intervals, and high-quality brake pad brands should be used.
• Proper Driving Habits: Aggressive or excessively hard braking can accelerate the wear of brake discs. By adopting appropriate driving habits, the need for sudden braking can be reduced, and the lifespan of brake discs can be extended. Gentler and more predictable braking can reduce the rate of disc wear.
• Cool Brake Practices: Prolonged brake application or frequent downhill driving can cause brake discs to overheat and even crack. Cool brake practices can help prevent excessive heating of brake discs. This is particularly important for heavy-duty brake discs to avoid damage.

Extending the lifespan of brake discs is an important step for driver safety. Regular maintenance, proper driving habits, and professional maintenance and repair are necessary to ensure that brake discs function properly and provide a safe driving experience.

EKU Brake, a leading brake systems manufacturer in Turkey, initiated its presence in the industry in 1962 as Turkey's first brake drum manufacturer in Karabük. Continuously producing, learning, and evolving for over 60 years, EKU has become one of Turkey's and Europe's largest brake drum and brake disc production centers.

With high-tech production facilities and durable, reliable products offered to its customers, EKU holds a leading position among brake drum and brake disc manufacturers. For a safe driving experience, EKU Brake continues to provide you with the highest quality brake system solutions.